Automatic Gear Oil Filling Machine
Product Description
An Automatic Gear Oil Filling Machine is engineered for precise and efficient filling of gear oils into various container sizes. This advanced machine automates the entire filling process, ensuring accuracy, minimizing spillage, and enhancing productivity. It is designed to handle the viscous nature of gear oil, making it ideal for automotive, industrial, and manufacturing sectors.
The Automatic Gear Oil Filling Machine features a robust construction, user-friendly interface, and customizable settings to meet diverse production needs. It integrates seamlessly into existing production lines, providing a reliable and cost-effective solution for high-volume gear oil packaging.
Technical Specifications
Filling Range:
- Capacity: 100 ml to 5000 ml
- Adjustable to accommodate various container sizes and shapes
Filling Accuracy:
- Precision: ±0.5% to ±1% depending on the type of gear oil and container
Production Capacity:
- Speed: 800 to 2000 containers per hour
- Variable speed control for optimal performance
Material:
- Contact Parts: Stainless steel 304/316
- Frame: Stainless steel and corrosion-resistant materials
Filling Mechanism:
- Types: Piston filling, volumetric filling, or pump filling
- Nozzles: Multiple nozzles (2, 4, 6, 8, 10) based on production needs
Control System:
- PLC control system with touchscreen interface
- Programmable settings for different filling parameters
Power Supply:
- Voltage: 220V/380V, 50Hz/60Hz
- Power: 1.5 kW to 3 kW depending on the model
Air Supply:
- Pressure: 0.6 MPa
- Consumption: 0.5 m³/min
Dimensions and Weight:
- Dimensions: Customizable based on machine model
- Weight: Varies from 600 kg to 1500 kg
Additional Features:
- Anti-drip nozzles to prevent spillage
- Automatic container alignment and capping system
- Safety features including emergency stop and overload protection
- Easy cleaning and maintenance with CIP (Clean-in-Place) system
Key Features and Benefits
- High Precision: Ensures accurate filling, reducing wastage and ensuring consistency.
- Efficiency: High-speed operation increases productivity and throughput.
- Customization: Adaptable to various container sizes, shapes, and filling capacities.
- User-Friendly: Intuitive touch screen interface for easy operation and monitoring.
- Durability: Constructed with high-quality materials for long-lasting performance.
- Hygiene: Designed to meet industrial standards, ensuring clean filling processes.
- Automation: Reduces manual labor and operational costs with fully automated processes.
- Flexibility: Suitable for a wide range of gear oils and other viscous liquids.
Applications
- Automotive Gear Oil Filling
- Industrial Gear Oil Filling
- Lubricant Oil Filling
- Hydraulic Oil Filling
- Any other high-viscosity liquid products
By incorporating an Automatic Gear Oil Filling Machine into your production line, you ensure a seamless, efficient, and cost-effective packaging solution that enhances your overall productivity and product quality.