Automatic Four Head Rotary Capping Machine

The Automatic Four Head Rotary Capping Machine is a sophisticated, high-performance solution designed for efficient capping of bottles and containers in various industries, including food and beverage, pharmaceuticals, cosmetics, and chemicals. This machine is engineered to deliver fast, reliable, and precise capping operations, ensuring the secure sealing of products in a wide range of container sizes and types.

The rotary design of this capping machine features four capping heads that operate simultaneously, allowing for high-speed processing and increased throughput. This configuration is ideal for medium to large-scale production environments where efficiency and accuracy are paramount. The machine is equipped with an advanced PLC (Programmable Logic Controller) system with an intuitive HMI (Human-Machine Interface) touch screen, making it easy for operators to manage and monitor the capping process.

Constructed with high-grade stainless steel, the machine offers excellent durability and resistance to corrosion, making it suitable for use in cleanroom environments and ensuring compliance with hygiene standards. The machine’s versatile design accommodates various cap types, including screw caps, snap-on caps, and press-on caps, providing flexibility for manufacturers with diverse product lines.

The automatic cap feeder and sorting mechanism ensure a continuous supply of caps, reducing downtime and maximising production efficiency. Additionally, the machine features adjustable torque settings, ensuring consistent and secure capping, while advanced safety features such as emergency stop buttons, safety interlocks, and protective enclosures enhance operator safety during operation.

• Capping Speed: Up to 120 bottles per minute (depending on bottle and cap size)
• Cap Diameter: 10mm to 80mm
• Bottle Height: 50mm to 300mm
• Control System: PLC with HMI touch screen
• Power Supply: 220V/380V, 50Hz/60Hz
• Compressed Air Requirement: 0.5-0.8MPa
• Material: Stainless steel (304/316L for contact parts)
• Dimensions: Customisable based on production line requirements
• Weight: Approx. 900-1600 kg
• Additional Features: Automatic cap sorting and feeding system, adjustable torque control, quick changeover for different cap sizes, safety interlocks, and emergency stop button.

• High-Speed Operation: Capable of capping a high number of bottles per minute, significantly enhancing production efficiency.
• Precision Capping: Utilises adjustable torque control for consistent and secure sealing of various cap types.
• Versatility: Designed to accommodate a wide range of bottle sizes and cap types, providing flexibility for diverse production needs.
• User-Friendly Interface: Features an intuitive touch screen for easy operation and quick adjustments.
• Durability: Built with high-quality stainless steel, ensuring longevity and resistance to corrosion.
• Safety: Includes safety interlocks and emergency stop functions to protect operators and prevent accidents.
• Easy Maintenance: Engineered for easy cleaning and maintenance, with quick-disconnect parts for hassle-free upkeep.
• Customisable: Offers customisation options to suit specific production needs and container requirements.

• Food and Beverage Industry: Capping bottles with sauces, juices, oils, and other consumables.
• Pharmaceutical Industry: Sealing bottles containing medicines, syrups, and other pharmaceutical products.
• Cosmetic Industry: Capping bottles with perfumes, lotions, and other beauty products.
• Chemical Industry: Securing containers with chemicals and industrial liquids.

The future of the Automatic Four Head Rotary Capping Machine is promising, with continuous advancements in technology leading to improved efficiency and precision. Future developments may include the integration of smart sensors and IoT capabilities, enabling real-time monitoring and data analysis for predictive maintenance and process optimisation. As industries increasingly prioritise automation and efficiency, the demand for high-performance capping machines is expected to grow, driving innovation and setting new standards for quality and productivity in the packaging industry.